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Possible Duplicate:
Does Downshifting (Engine Braking) Cause Extra Wear and Tear?

My wife and I have a disagreement about a practice of mine--engine braking. When I'm driving her manual transmission, I make pretty extensive use of the technique, occasionally when approaching an stoplight, but especially (and relevant to this discussion), when going down long steep hills. Tonight I was going down one and even bringing it down to 3rd gear I was still accelerating, so I went down to 2nd, and the car held steady around 45 mph. However, the tach also jumped up, and my wife found the noise disconcerting. My defense was that we were still a good 1500 rpm short of the red line, and the temperature gauge was flat, so there's nothing to be concerned about. She was not convinced.

So, who's right? Is engine braking bad for my car?

Ray
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4 Answers4

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Answer in progress. (Shall expand, and add more authoritative links when have time later).

Fuel Consumption

Modern electronic (as opposed to mechanical) fuel-injection systems (that also includes TBI (throttle body) single-point injection) are equipped with throttle position sensor. In the event of overrun (higher RPM, closed throttle) fuel input is cut off, thus making it more efficient than coasting in neutral and using brakes alone (one supposed to brake with gears engaged anyway). Fuel kicks in only when engine speed (RPM) approaches to or below the idle speed to maintain it.

Information about fuel cut-off operation can be found in Bosch technical publication “Gasoline Fuel-Injection System K-Jetronic” (PDF, search for multiple occurrences of “overrun”):

Fuel metering is interrupted during trailing throttle [overrun]. Although this expedient saves fuel on downhill stretches, its primary purpose is to guard the catalytic converter against overheating stemming from poor and incomplete combustion (misfiring)

[…]

Cutoff of the fuel supply during overrun operation permits the fuel consumption to be reduced considerably not only when driving downhill but also in town traffic.

Similar data can be found on systems of other manufacturers. Some of them even allow the cut-off parameters to be modified (see adjustment of overrun for SManager software for s300 module for Honda ECUs — good illustration on how this feature works).

Engine Wear

As above suggests, power stroke is eliminated, ergo one of the most demanding energy loads on the engine is gone. In all, given proper care and maintenance, consensus is that engine braking does not add any statistically significant friction wear on the motor itself.

To test this hypothesis I did several searches on the subject via academic databases and Google Scholar (both with and without patents), and I have not found a single paper concerned with increased engine wear, but plenty discussing the methods to increase effectiveness of engine braking, as power of modern engines increased dramatically, and drive-train losses are reduced. As this U.S. Patent 5,146,890 (by Volvo) states (p.1 of “Description”):

When driving in hilly terrain, the wheel brakes should be used as little as possible, primarily for safety reasons. The average speed of the vehicle in hilly terrain is therefore greatly influenced by the available engine braking power, which increases the requirement for a more effective engine brake that will also be capable of reducing wear and tear on the wheel brakes and thereby improve running economy.

Gearbox Wear

Higher RPM by themselves do not mean that gearbox is being pushed beyond its design limitations. Few hills at higher RPM due to engine braking (given smooth transitions when switching) would not cause any more wear than, say, hours on end on the motorway pushing over 120 km/h (75 mph). If mountain roads is your primary area of operation then it would qualify as severe use (just like frequent towing), and would require transmission cooler anyway.

theUg
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It's not going to overheat the car. No fuel will be injected assuming the car meets the fuel cut criteria (warmed up, RPM > 1500 or so, depends on the car). It will cool it down since relatively cool air is not being heated by combustion (albeit compression is still heating it a bit). This cools the cylinders and exhaust which in turn cools the engine's coolant.

Nick
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As I said here, engine braking close to the redline is not advised.

On a steep enough grade, the leverage of the wheels will continue to speed the engine to and past the redline. None of the ignition or fuel systems will be able to do anything about it. Something dramatically bad will happen to the engine at that point.

There will also be second-order effects like increased temperature in the gearbox and differentials but that is a natural consequence of running at higher revs. There will, of course, be significantly more noise. If your passengers are complaining (and it's their car?), that might be something to consider....

You have to make the call about how high is too high. If you were driving up and down Mount Washington, the guides insist that you keep the car in second gear. In that situation, you have to tolerate some higher revs and engine temperatures (it got surprisingly hot in the cabin when we went).

As a final factor in consideration: lower revs are more fuel efficient, engine braking or not.

Bob Cross
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How high is "too high" for RPMs? My rule-of-thumb is to go down hills in the same gear I'd use to go up them.

As for wear, it should be pointed out that brakes are cheaper than clutches or engine re-builds. But as others have pointed out, the wear on an engine that is efficiently removing friction heat is likely to be much less than that on brakes that don't remove heat particularly efficiently.

But if you pump brakes (I use two seconds on, two seconds off), then the brakes can stay cool. If you can't get in the habit of pumping brakes, then you should be using engine braking.

So my answer is to go down in a high gear if the hill is shallow enough to allow you to control speed by brake-pumping, and go down in the gear you'd go up in if the hill is too steep for brake-pumping to control your speed.

Jan Steinman
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