2009 Toyota Venza
Recently noticed that when the front defrost mode is select (which sets fan to max and directs air to the windshield), the entire HVAC system shuts off (i.e. blower motor stopped, HVAC controls stopped working, HVAC screen went blank). Only way to restore HVAC that I've discovered is to turn the key off, then back on.
- This HVAC shutdown is repeatable within 1-2 seconds any time the fan goes to max (i.e. selecting defrost, or manually setting the fan speed to max, or setting the automatic climate control to max hot or max cold) AND when the engine is ON.
- If the key is ON but engine is OFF, the problem does not occur.
- Turning the engine OFF, then key back ON restores HVAC system functionality.
- If fan is on MAX, starting engine (key ON, engine ON) will cause HVAC system to shut down in 1-2 seconds.
- There are no DTCs.
Diagnostic advice?
Two factors that may or may not be relevant, but which precede the observation of this issue:
The blower motor was making some noise a few months ago. Sounded like a bad bearing and some fine copper colored dust was observed near the motor shaft. I lubricated the bearings as much as possible with mineral oil and reinstalled it. The noise has not returned so far and the fan works at all commanded speeds. Also note that I do not believe there is a resister module and that this fan works with PWM control.
The alternator died and was replaced also a few months ago. The replacement is an aftermarket unit. A battery tester shows the charging system is ok, ripple is ok, battery is ok.