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I've always wondered why computer graphic cards use an 8 pin (4 positive and 4 negative wires) connector instead of a connector with only a single positive and negative wire.

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Peter Mortensen
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loki floki
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    Related: Why do we make wires using stranded conductors? How big would a single ground wire have to be to give the same contact area as these four ground wires combined have? – Ben Voigt Dec 29 '17 at 16:01

5 Answers5

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This allows multiple cheap connectors and wires to be used, instead of single thick wires and more expensive high current connectors. Multiple thin wires are also more flexible than thick wires. Multiple pins on the circuit board ease the problem of tracking high currents on a PCB.

It's not just about power handling, it's the voltage drop on the cable that needs to be well controlled.

Neil_UK
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    then essentially the total current is divided into multiple wires basically kirchoff current law – loki floki Dec 29 '17 at 13:25
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    Plus, if one wire breaks, the system still works :) – Whiskeyjack Dec 29 '17 at 13:34
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    @Whiskeyjack: The system, maybe, but not necessarily the whole system. If the pairs end up running power to different sections, breaking a wire could take that section down. – cHao Dec 29 '17 at 17:19
  • @cHao - Yeah you are right. However my gut feeling is that since all wires are coming at the same part of the PCB, they might as well combine them and put decoupling caps on the combined line itself. However it's just a gut feeling and I am no expert. :) – Whiskeyjack Dec 29 '17 at 17:38
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    @Whiskeyjack FWIW, in many high-power GPUs (my Radeons included), the different V+ wires aren't interconnected - because every wire has to supply a distinct power to the GPU, they are often isolated so that they can be supplied from multiple PSUs without any PSU interconnection issues etc. Only GND is usually interconnected, because it simply has to be for the multi-PSU setup to work. Essentially, cHao is completely right here. You could be right for some low-end GPUs - but they seldom use separate power connections anyway... –  Dec 30 '17 at 12:44
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    @vax - interesting stuff. – Whiskeyjack Dec 30 '17 at 13:04
  • The flexibility aspect is important. A pair of fat wires could apply quite a lot of force to the connector, potentially damaging the tracks (especially as you'd then only have 2 pins to spread the load) – Chris H Dec 30 '17 at 16:56
  • Doesn't hold. Thicker wire is cheaper per cross section area, because insulation is expensive. Putting insulation on 4 wires costs more than putting insulation on one twice the diameter. Related: square-cube law. – Harper - Reinstate Monica Dec 30 '17 at 18:11
  • @Harper, don't forget bulk discounts. PSU manufacturers use a lot of the smaller gauge wires as depicted, as they are also used in all other power supply cabling. For them, using multiples of the same (thin) wire where needed might be cheaper than buying separate thicker wire for this purpose. – Mels Dec 31 '17 at 00:12
  • @Mels That would make sense if power supplies were built in small quantity. But at 100,000+ quantity, you use a lot of everything... so it all equalizes. My theory is flexibility is the issue. The 2x diameter wire would be so stiff it would flex/damage the video card. – Harper - Reinstate Monica Dec 31 '17 at 01:12
  • Don't forget about remote sense! The 8 pin PCIe power connector actually has 6 power pins and 2 sense pins, enabling the power supply to compensate for voltage drop through the cable. – alex.forencich Dec 31 '17 at 08:15
  • @Harper don't underestimate how far bulk discounts can go. Regardless of quantity, they'd still be using roughly an order of magnitude more (in length) of the thin gauge wire than the thicker gauge. Then there's the additional tooling costs for different connectors - that would essentially be a whole separate production line that needs to be purchased and maintained, where the current PCIe power connectors can take a free ride in the same molex style crimping assembly lines they use for all the other connectors. – Mels Dec 31 '17 at 15:03
  • @mels my experience is more on the automotive side. Which connectors are available for GM to build cars out of? Anything GM wants. Anything. And automakers are crazy about squeezing a tenth of a penny of cost, with component makers all over the world happy to oblige. And they build in an order of magnitude smaller quantity than PC/PSU vendors. – Harper - Reinstate Monica Dec 31 '17 at 19:36
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  1. To allow for more current than a single connection can reliably provide.
  2. For lower overall resistance, and therefore lower voltage drop.
  3. For redundancy as individual connections increase in resistance due to oxidation, dirt, etc, as they age.
Olin Lathrop
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  • To support remote voltage sensing to compensate for voltage drop.
  • – alex.forencich Dec 31 '17 at 10:06